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Scalping Screen

Scalping screens MSS are built with a rugged, heavy-duty design for large feed and tonnages. These screens are most commonly utilized in conjunction with an apron, pan or push feeder ahead of the primary crusher. They have a single grizzly or plate type of scalping deck with the option of a second deck with woven wire. MSS screens immediately after a primary feeder gives more effective scalping than a primary feeder with a built-in grizzly. The stroke and speed of the screen remains constant while the feed rate is adjusted by varying the feeder speed providing efficient separation at all times.

Applications

Scalping screens MSS are often utilized when excessive clay or an abundance of fines are present, making them capable of efficient scalping in the most difficult applications. Typical feed material is blasted rock, ripped rock or gravel with high fines content, often containing difficult wet natural fines or clay. The Scalping screens MSS are able to maximize the efficiency of the primary plant across wide variations in application.

Why MEKA Scalping Screen?
    • Maximum efficiency

    High G force resulting in very high scalping efficiency for better feed to the crusher

      • Speed and stroke is adjustable

    Long stroke capability: better scalping efficiency (when feed material contains high ratio of flaky material)
    Shape of Scalping grizzlies result in: reduced blinding when feed is sticky and contains fines (increased capacity)
    Scalping Screen Technical Specifications

    MSS 1030

    MSS 1230

    MSS 1440

    MSS 1530

    MSS 1640

    MSS 1940

    WidthxLength (mm) WidthxLength (feet) 1000x3000 3⅟4'x10' 1200x3000 4'x10' 1400x4000 4⅟2'x13' 1500x3000 5'x10' 1600x4000 5⅟4'x13' 1900x4000 6⅟4'x13'
    Number of Decks Number of Decks 2 2 2 2 2 2 2 2 2 2 2 2
    Power @50Hz (kW) Power @50Hz (HP) 2x6.1 2x8.3 2x7.5 2x10 2x12 2x19.4 2x10.1 2x13.5 2x13.9 2x18.6 2x22.6 2x30.3
    Power @60Hz (kW) Power @60Hz (HP) 2x7.5 2x10 2x8 2x10.7 2x11 2x14.7 2x10.6 2x14.2 2x16.5 2x22.1 2x16.5 2x22.1
    Length of Grizzly (mm) Length of Grizzly (inch) 1000 39.4 1000 39.4 1000 39.4 1000 39.4 1000 39.4 1000 39.4
    *Weight (kg) *Weight (lbs) 4520 9965 5470 12059 9000 19842 6750 14881 9650 21275 12500 27558

    * Weights shown do not include drive motor package, support legs, maintenance platform, inlet and outlet chutes.

    What is Scalping Screen?

    Scalping screen, also known as scalper are separation equipment consisting of grizzly deck and an optional deck with wire mesh used for scalping and screening after the apron, pan or push feeder in the primary stage. A scalping screen separate oversized material from the finer material in the feed.

    Types of Scalping Screen

    Scalper or scalping screens are primary type heavy duty equipment with linear motion.

    How Does Scalping Screen Work?
    The motion generated by the vibrating motors stratifies the material, allowing the fine material to move downwards and pass through the grizzly gaps and wire mesh opening , while the coarse material moves forward on the scalper to be fed to the primary crusher.
    Advantages of Using Scalping Screen
    By removing unwanted material and bypassing the downstream crusher, productivity is increased and energy consumption is reduced: More plant capacity , less wear, less energy consumption in the downstream crusher.
    Scalping Screen Processes Applications
    It is used in aggregate, mining, coal and many other primary applications to scalp and screen materials with a maximum feed size of up to 400 mm.
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